01 — Flute Profiles

Three flutes, single or double wall.

Each flute serves a different stacking, cushioning, and print requirement. We'll recommend the right one for your product when you request a quote.

№ 01 Single Wall — A FluteLargest profile · 5mm corrugation, maximum cushioning & stack strength SINGLE WALL · A FLUTE
№ 02 Single Wall — B FluteMost common · 3mm corrugation, balanced strength & print quality SINGLE WALL · B FLUTE
№ 03 Single Wall — C Flute4mm corrugation, added cushioning and stacking versus B SINGLE WALL · C FLUTE
№ 04 Double Wall — AB / AC / BC CombinationsTwo flutes laminated · 7–9mm · heavy stacking, export, & appliance shipping DOUBLE WALL · AB / AC / BC
№ 05 Flexo-Printed CartonCustom artwork via in-house photopolymer plates FLEXO · CUSTOM ART
№ 06 Stitched-Seam CartonMechanical stitching for heavy export and bulk goods STITCHED · HEAVY DUTY
№ 07 Slotted & Creased SheetsSlitting and creasing for your own in-house assembly SLOT · CREASE · SHEET
№ 08 Custom Die-cut MailerSelf-locking and tear-strip configurations for e-commerce CUSTOM · E-COM
02 — Manufacturing Process

From paper roll to finished box, in four controlled stages.

Our facility is built on a Fourdrinier-based paper machine and a corrugator line that feeds directly into flexo printing, slotting, and stitching.

Paper machine
PHASE 01

Paper Machine

A Fourdrinier-principle paper machine produces continuous webs of paper at high speed — the foundation roll that feeds the rest of the line.

Fourdrinier base
Continuous web
High-speed output
Corrugator
PHASE 02

Corrugator

Paper rolls become corrugated sheets. We provide Single Wall in A (5mm), B (3mm), and C (4mm) flutes, plus Double Wall in AB, AC, or BC combinations for heavy stacking and export.

Single Wall · A / B / C
Double Wall · AB / AC / BC
5-ply maximum
UV polymer plate maker
PHASE 03

Photopolymer & Flexo

Photopolymer plates are made in-house — clean, fast plate production. Flexography then transfers your artwork onto the corrugated face via the plate.

In-house plate making
Flexo printing
Custom artwork
Stitching machine
PHASE 04

Slot & Stitch Finishes

The manual slotter handles straight cutting (slitting) and crease rails. The stitcher closes the carton. Finished pallets ship directly to your plant.

Slot & crease
Stitch closure
Pallet despatch
03 — Custom Design & Print

Your artwork on every flexo-printed face.

Photopolymer plate-making and flexographic printing happen under the same roof in Wonogiri, so your dieline goes from a brand brief to a printed, slotted carton without ever leaving our line.

  • 01
    Brief & sample box

    Send us a sample box, a sketch, or a brand guide. We respond with feasibility, flute recommendation, and a transparent quote.

  • 02
    Photopolymer plate

    Plates are made in-house — clean and fast — and mounted ready for press, exactly matched to your artwork.

  • 03
    Flexo print run

    Ink is transferred onto the corrugated face via the polymer plate. Consistent finish across the full pallet run.

  • 04
    Slot, stitch, deliver

    The slotter cuts and creases, the stitcher closes, and finished pallets ship from our loading bay to your plant.

Try the carton configurator
Workers mounting polymer plate Plate mounting · pre-press
Flexo press with printed sheet Flexo press · printed sheet